Advantages of the ASS®-Prime forming system

The ASS®Prime forming system enables rapid purging of the forming chamber through increased gas flow, which displaces oxygen and moisture and creates a virtually oxygen-free environment. This reduces forming time by up to 50%, improves weld quality and prevents discolouration. It is easy to use, durable, flexibly customisable and is sustainably produced in Austria.

The advantages at a glance

  • Rapid flushing of the forming chamber - PUSH FORMING
    The increased gas flow of the ASS®-Prime forming system enables fast and efficient purging of the forming chamber. This leads to a considerable reduction in the forming/flushing time and ensures optimum welding conditions in the shortest possible time.

  • Less moisture in the moulding chamber
    The increased gas flow not only flushes out oxygen, but also displaces moisture from the forming chamber. This is crucial for the quality of the weld root, as even moisture can cause discolouration.

  • Virtually oxygen-free environment
    The system achieves an almost oxygen-free environment inside the moulding chamber in a very short time.
    The less residual oxygen in the forming chamber, the "calmer" the weld pool behaves - noticeable to the welder during the welding process.
    The virtually oxygen-free environment prevents effective discolouration of the weld seam and surrounding area and ensures high quality welded joints.

  • Time savings of up to 50%
    The innovative design and efficient functionality of the
    ASS®-Prime forming system significantly shorten the forming process. In many cases, the time saving can be up to 50%, which speeds up the entire welding process and increases productivity.

  • Improved welding quality
    The displacement of oxygen and moisture in the forming chamber also significantly improves the welding quality. This results in a smoother, more even and non-porous weld seam, which is not only more aesthetically pleasing, but also protects against unwanted corrosion.

  • Easy handling
    The ASS®Prime forming system is user-friendly and easy to operate. The easy handling enables the welding process to be carried out quickly and efficiently, which leads to further time savings.

  • Flexible application
    The ASS®-Prime forming system is available in various lengths and diameters and can be customised to meet the specific requirements of welding tasks. This promises maximum flexibility and versatility in use.

  • Robust materials
    The use of high-quality materials such as the inner bladder made of rubber and neoprene for the outer shell of the bags makes the system more resistant and more resistant to pressure than comparable inflatable forming systems. This ensures a longer service life and reliability of the system.

  • Longevity
    Thanks to the high-quality materials and robust design, the ASS®-Prime forming system is extremely durable when used as recommended. The built-in safety valves protect the system from damage and significantly increase the service life of the components.

  • Easy maintenance
    All spare parts for the ASS®-Prime forming system are quickly available and easy to replace. This simplifies maintenance and ensures that the system remains ready for use at all times.

  • Fast repair
    The ASS modular construction system®-In the event of a defect, the primary forming unit makes it easy to restore functionality. Should a primary and/or secondary bag become defective despite recommended use, these components can be replaced quickly and easily. This minimises downtime and enables continuous availability.

  • Regional production
    The ASS®-Prime forming system is produced entirely in Upper Austria. In addition to design, development, sewing and assembly, every step is carried out in our modern production facility, always striving for the best possible quality.
en_GBEN